📋 Mold Specifications
| Description |
Plastic injection mold for Disposable Consumable Plastic Medical Equipments |
| Part Material |
All thermoplastics such as ABS, PC, PP, PE, PA, TPE, POM, PBT and other high engineering plastic, such as PEEK, PPO, PEI, PES etc |
| Cavity number |
1/2/4/8/16/32/48/64...(optional) |
| Runner |
Hot runner or cold runner |
| Core & cavity material |
S136, 1.2083 stainless steel |
| Mould Standard |
MISUMI, DME, CUMSA, HASCO |
| Mould life |
Long mold life |
| Available format |
.stp/.pdf/.x-t/.step./.dwg/.dxf/.igs/.prt/.stl/.sldprt |
🏭 About Our Factory
We are an ISO13485 certified manufacturing factory, specializing in precision mold design, manufacturing, and high-end plastic injection molding processing. We focus on precision tooling of Medical Devices moulds, with rich experience in medical products.
🚜 Products Range
Medical moulds from regular medical disposables to high precise minimally invasive devices, Communication Parts, Household Appliances Parts, Electronics Parts, Cosmetics Parts etc.
⚙ Our Capabilities
I. Engineering Design
- Plastic part design
- Mold design
- Flow analysis
- CAD/CAM
Our sophisticated designing team can provide the most appropriate design and manufacturing option for your product.
II. Mold Build
- Prototyping
- Pilot mold and tests
- Production mold
- Complex mold solution
All tools are built in our own facility, capable of producing tools to the highest SPI standard.
III. Custom Plastic Molding
- ISO class 8 clean room
- ISO13485 management
- High and low volume running
- Medical masterbatch
IV. Post Molding Services
- Assembly
- Printing
- Packaging
- Sterilization
⭐ Our Strengths
✔
Rich experience in medical products, design and develop molds against ISO standard.
✔
Good quality from a small spare part to a whole mold tooling.
✔
In-House Tooling Workshop make sure on time delivery.
📅 Working Process
01
Order Confirmation: Project initiation and advance payment.
02
Design & Analysis: Make DFM report, Mold Design 2D, 3D send you for approval.
03
Manufacturing: Order material and set schedule; provide weekly progress photos and process updates.
04
Sampling: Send T1 Mold Samples for evaluation with Part Inspection Report.
05
Refinement: T2 Mold trial and recheck part dimensions for final perfection.
🚢 Mold Shipment
1. Rigorous testing of the mold before shipment.
2. Thorough Mold Inspection with detailed photos.
3. Spare parts and mold drawings packed securely in wooden boxes.
🌐 Medical Exhibitions
Every year we attend international medical exhibitions such as CMEF, MEDICA, Arab Health, FIME, etc., showcasing our latest innovations in medical tooling.
📜 Management System Certificate
Frequently Asked Questions
Q: What materials do you use for medical injection molds?
A: We primarily use high-quality stainless steel such as S136 and 1.2083 to ensure durability and resistance to corrosion, which is essential for medical-grade components.
Q: Are your production facilities compliant with medical standards?
A: Yes, we operate under ISO13485 management and maintain an ISO Class 8 clean room for high-end medical plastic injection molding.
Q: What information is included in a DFM report?
A: Our Design for Manufacturing (DFM) report includes mold flow analysis, part design evaluation, gating locations, and cooling system layout to optimize the production process.
Q: Can you handle both high and low volume production?
A: Absolutely. Our facility is equipped to handle everything from prototyping and pilot runs to large-scale mass production.
Q: How do you ensure the precision of the mold dimensions?
A: We utilize advanced CAD/CAM software and perform T1 and T2 trials with full Part Inspection Reports to verify all dimensions meet the required specifications.
Q: What post-molding services do you offer?
A: We provide comprehensive services including component assembly, printing, specialized medical packaging, and sterilization support.