Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Product Description

Professional Plastic Mold & Injection Customization

With rich manufacturing experience, we specialize in high-quality professional plastic mold and plastic injection mould customization. We welcome inquiries at any time.

Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Technical Specifications

Mould Name Office Equipment Shell Mold | Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould
Mold material P20, 2738, 718H, NAK80, 2316, S136, H13, etc.
Mold base Self-made, LKM, DME
Runner Cold runner and Hot runner
Hot runner brand HASCO, YUDO, and other quality brands
Design software UG, Auto CAD, etc.
Mold life 500,000 to 5,000,000 Shots (5-6 years, extending up to 10 years under proper maintenance)
T1 time 45-60 days
Package Wooden Case
Plastic material PP, PC, ABS, PET, PE, PVC, PMMA, TPR, PA6, PA66, ASA, POM, ABS+GF, ABS+PC, POM (Delrin)
Warranty period 1 year or 1 million shots. Free replacement parts/service offered for non-operational defects.
Mould Precision +/-0.01mm
Mould Cavity Single Cavity, Multi-cavity
Gate Type Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
Mould Surface Treatment EDM, texture, high gloss polishing
Quality System ISO9001, SGS, TS16949
HS code 8480719090
Origin Made in China
Installation Fixed
Cavity Single/multi
Specification Depends on customer's requirements
Mold cooling system Water cooling or Beryllium bronze cooling, etc.
Mold heat treatment Quencher, nitridation, tempering, etc.

Manufacturing Division Overview

Established in 2014, our manufacturing division specializes in making a diverse range of plastic injection moulds. Conveniently located within a major mold-making hub, our facility occupies an area of 5,000 square meters and houses a highly skilled team of 86 workers. We deliver comprehensive development solutions for large-scale injection molds, notably for automotive, home appliances, and daily necessities, as well as providing single-source semi-finished parts processing.

Main Mold Categories

  • Household parts mould
  • Appliance parts mould
  • Automotive parts mould
  • Thin-wall parts mould
  • Industry parts mould

Advanced Machining Equipment

  • Five-axis high-speed milling machines
  • Three-axis high-speed milling machines
  • CNC milling & engraving machines
  • Deep hole drilling & Large-scale milling
  • Electric sparks (EDM) & wire cutters

These advanced precision instruments enable us to manufacture large-scale, complex, deep-cavity, thin-wall, and ultra-high-precision molds. We adhere to high-quality, high-precision, and technologically advanced standards to continuously achieve outstanding results.

Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Technical Collaboration & Mold Verification

We actively collaborate with customers by reviewing product designs, sharing engineering insights, and providing 3D mold conceptualizations. This collaborative effort effectively reduces downstream development risks and avoids manufacturing complications.

Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

We incorporate mold flow and injection simulation software to verify essential details, such as filling patterns, weld lines, and potential deformations. This pre-manufacturing verification process ensures high quality and paves the way for successful initial testing at T1.

  • Comprehensive 2D, 3D, and 5-axis CAD/CAM software programming.
  • Automatic tool changers and laser calibration components.
  • High-speed machining centers equipped with automatic off-machine workpiece detection.
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Comprehensive Quality Inspection Standards

Whether the product design is generated by our technical division or supplied directly by the client, we implement comprehensive analysis and feasibility checks. Inspecting the molding process, structural movements, and the integration of components minimizes unnecessary repair work. We believe that an extra ten minutes spent during the design stage can save a month in manufacturing.

Our quality control protocols extend to check critical metrics including structural integrity, mold flow patterns, cooling system efficiency, guidance alignment, and customized machine compatibility specifications.

Quality Inspection Equipment

  • CMM Machine
  • Micrometer Calipers & Sliding Calipers
  • Hardometer & Multimeter
  • Precision Measurement Tapes

Structural & Appearance Integrity

  • Strict validation of standardized mold base sizes.
  • Ensuring neat, polished, and smooth surfaces.
  • Mandatory specification matching for all mold steels.
  • Equipping slides with proper heating treatment and oil grooves.
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Processing Quality Control

We meticulously check the dimensions of each tooling component, keeping measurements strict to drawing tolerances. Components only pass to subsequent production phases once they clear inspections. For CNC milling, we perform thorough design audits before processing and utilize 3D coordinate measuring systems post-tooling to control precision.

Mold Manufacturing & Verification

Once mold designs are locked, our production gets underway, encompassing steel preparation, CNC rough machining, deep hole drilling, EDM, finishing, and final assembly. The premium mold steels ensure an extended operational service life.

  • High-precision machining tolerance limits of +/-0.01mm.
  • Smooth, seamless part interfaces without structural flash.
  • Highly efficient, balanced cooling configuration systems.
  • Selection of hot runner installations with valve gates to maximize output efficiency.
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Systematic Testing Procedures

Mold tests are systematically divided into multiple evaluation phases, including empty running, high-pressure hold tests, high-speed injection, and durability trials. After polishing, we conduct secondary mold tests and supply clients with complete video documentation and sample components for final approval.

Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Delivery Process & Standards

Our company core focus revolves around dedication and accountability. Our engineering department takes absolute responsibility for tailoring mold structures to extend tool life, ease fabrication, and maximize accuracy.

Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Pre-Shipment Inspections

Upon sample confirmation, quality control leads a rigorous final inspection, checking components against initial 3D models and trial reports. If needed, we provide printed water and oil channel layouts.

Packaging Details

  • Complete cleaning of internal cavities and cores to remove metallic particles.
  • Application of high-grade anti-rust coats internally and externally.
  • Protective wrapping with multi-layer plastic protective film.
  • Securing inside heavy-duty wooden shipping crates or onto wooden pallets.
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Core Manufacturing Advantages

  • Free Professional Design: Complete product optimization and mold construction layout.
  • Reliable Support: 24-hour responsive online technical customer service.
  • High-End Hardware: Access to state-of-the-art five-axis and three-axis high-speed CNC milling systems, deep-hole drilling setups, precision EDM machinery, and wire cutting services.
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould
Printer Scan Machine Mould Office Equipment Shell Mold ABS Plastic Injection Mould

Frequently Asked Questions

Are you a professional mold factory?

Yes, our specialized production factory was established in 2014, and we specialize in custom high-precision injection mold engineering.

What specific types of molds can you manufacture?

We primarily produce plastic injection molds, including household product components, appliance enclosures, thin-wall components, automotive parts, industrial molds, pipe fittings, and PET preforms.

What are your standard payment terms?

Our standard terms require a 50% advance prepayment, with the remaining 50% balance cleared prior to final shipment.

What is the typical lead time to complete a new mold?

Most standard molds are finished within 45 days. However, complex structures or exceptionally large molds may require additional lead time.

What is your annual manufacturing capacity?

Our advanced manufacturing facility has a robust annual capacity, producing 300 to 500 complete mold sets per year.

How long is the mold warranty and what does it cover?

We provide a comprehensive 1-year warranty period (excluding damages resulting from operational errors or accidents). We also provide standard wearing parts free of charge.

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